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Sizing and caring for a generator so it never lets you down

Starting surge, minimum load and stale fuel: the three things that kill generators.

Updated on 2026-09-15

Size it by the surge, not the running load

A fridge that draws 200 W asks for up to 600 W the instant it starts. Same for a pump, a compressor or an air conditioner: anything with a motor.

The correct sum is: add the running load of everything you will connect, then add the largest single starting surge (not all of them, because they do not start together). Add 20% so it never runs at the limit. Our generator calculator does it with the usual appliances preloaded.

Do not run it at 20%

A petrol generator wants to sit between 40 and 80% of its rating. Heavily underloaded it fouls up, carbons and burns more fuel. Buying twice what you need is not safer: it is worse.

Start things in the right order

Generator first with no load, let it settle. Then connect loads from largest to smallest, waiting a few seconds between each. That way no surge stacks on another.

The maintenance that really matters

  • Oil: first change very early, at 20 to 25 hours. After that, every 100 hours or once a year.
  • Air filter: blow out or replace depending on dust. On site, far more often.
  • Spark plug: check it once a year. It costs little and prevents impossible starts.
  • Fuel: this is what kills most generators. Petrol degrades in weeks and leaves varnish in the carburettor.

If you are storing it

Drain the carburettor or use a fuel stabiliser. Run it once a month for ten minutes with some load. A standby generator that will not start on the day of the blackout is worthless, and it is almost always stale fuel.

Safety, plainly

Never run it indoors, in a closed garage or next to an open window: carbon monoxide has no smell and it kills. And do not connect it to your home panel without a transfer switch fitted by an electrician: you can electrocute whoever is repairing the line.

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